In case of an accident where only one pane of the glass breaks, the entire insulated glass unit needs to be replaced. Replacement of an insulated glass unit is normally not a DIY project and requires experience.
We understand that sometimes you need more information before you are ready for scheduling a project and we are here to help. Please provide us with the following information about your window and we can help you price the project to some extent.
- Size of the glass within the frame
- Presence or absence of grids. This is the decorative plastic piece inside the unit
- Overall thickness of the insulated glass unit
- Finally, we need to know if the glass is tempered. In most residential houses insulated glass units are not tempered unless they are on a door or next to a door
How Are Insulated Glass (IG) Units Manufactured?
Often used in vinyl replacement windows, aluminum windows, and sliding glass doors. Whether in a double hung bay window, bow window, or single hung windows, an IG unit must have two pieces of glass and an insulating spacer. A spacer is a metal tube around the perimeter of the IG unit. The spacer separates the two pieces of glass. Spacers are usually 3/16 of an inch and larger. A spacer is filled with a special moisture absorbing material called a desiccant (like the little bags you find in a shoebox with brand new shoes).
The perimeter of the entire unit is sealed with a high-grade sealant. Some IG units have argon or gas to the airspace between the two windows to further insulate. If an IG unit develops condensation, Youngstown Mirror and Glass Co. can replace the glass, saving you the cost of a totally new window frame and the repairs to install a complete window unit.
The two glass pieces in an IG unit do not need to be the same type of glass. Patterned glass can be used as one piece, but the pattern should face the outside. If one of the pieces is reflective or tinted glass, it must face the exterior. This type of make-up may require the use of tempered glass to prevent thermal breakage. Many window manufacturers offer different types of glass to customize your existing vinyl double pane windows.
What is Safety Glazing?
Safety Glass is GLASS with additional safety features that make it less likely to break, or less likely to pose a threat when broken.
Laminated Glass
Laminated Glass is a type of safety glass that holds together when shattered. In the event of breaking, it is held in place by an interlayer, typically of polyvinyl butyl (PVB), between its two or more layers of glass. The interlayer keeps the layers of glass bonded even when broken, and its high strength prevents the glass from breaking up into large sharp pieces. This produces a characteristic “spider web” cracking pattern when the impact is not enough to completely pierce the glass.
Tempered Glass
Tempered Glass is a type of safety glass processed by controlled thermal or chemical treatments to increase its strength compared with normal glass. Tempering creates balanced internal stresses which cause the glass, when broken, to crumble into small granular chunks instead of splintering into jagged shards. The granular chunks are less likely to cause injury.
“Bullet Proof” Glass
Although often improperly labeled as Bullet Proof Glass, Bullet-resistant glass is a type of strong but optically transparent material that is particularly resistant to being penetrated when struck by bullets, but like all other known materials, is not completely impenetrable. It is usually made from a combination of two or more types of glass, one hard and one soft. The softer layer makes the glass more elastic, so it can flex instead of shatter.
What Are Alternatives to Safety Glass?
Acrylic Glazing
Acrylic is commonly known as the trademarked name Plexiglas, which is a transparent thermoplastic, often used as a lightweight or shatter-resistant alternative to glass. Although it is not technically a type of glass, the substance has sometimes historically been called acrylic glass. Chemically, it is the synthetic polymer of methyl methacrylate. Plexiglas can be used to enclose your gazebo in the colder months, protecting your expensive wicker furniture, Adirondack chairs, and patio furniture sets. Other types of acrylic called Lucite are used in jewelry and acrylic furniture.
Polycarbonates
Polycarbonate is highly transparent to visible light, with better light transmission than many kinds of glass. Known by the trademarked names Lexan, Makrolon and others, are a particular group of thermoplastic polymers. They are 5 times stronger than acrylic glazing and are often used to make safety glasses, security screens, and in some safety and security glass make-ups.
Notes about Cleaning Acrylics and Polycarbonates
Use only a very soft damp cloth when cleaning acrylic surfaces. It is possible to scratch acrylic, so NEVER use any scouring compounds or chemical cleaners such as Windex or other glass cleaners (even if they are environmentally friendly, organic or non-scented). Should anything ever stick to an acrylic surface (such as an adhesive label or gummy substance) do not use any type of solvent.
Never use the same cloth that you clean other household items with – it can retain dirt, grit, and chemical residues that may harm your acrylic items. We recommend using a new or separate cloth for your acrylic care.
What is Heat Rated Glass?
Tempered Glass is a type of safety glass processed by controlled thermal or chemical treatments to increase its strength compared with normal glass. This glass is offered in clear, bronze, gray, blue, green, low-e glass and other types of flat and obscure / textured, opaque glass products.
PYREX®
PYREX® is a technical borosilicate glass composition from Corning with excellent thermal properties. A low coefficient of thermal expansion allows a good heat shock resistance and facilitates the use of PYREX® glass at high operating temperatures. This product is good for use up to 600 degrees and is clear in color.
Pyroceram®
Pyroceram® is commonly referred to as glass but it is actually a transparent ceramic. Pyroceram® is 3/16 thick. Pyroceram® is a highly transparent ceramic glass having virtually zero thermal expansion. The shock resistance of Pyroceram® is normally limited only by the maximum operation temperature: Short Term Usage: 760° C / 1,400° F. Long Term Usage: 680° C / 1, 256° F. Pyroceram® has a transparent-amber tint.
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